Precision TIG · Micro · Laser — Lunenburg, Massachusetts Call (978) 502-4324  ·  Text us
Precision Welding · Lunenburg, MA

Precision welding,
down to a human hair.

TIG, micro, and microscopic laser welding for manufacturers, machine shops, and mold makers — tool & die repairs, prototypes, and recurring production runs across North Central Massachusetts.

Or text a photo of the part — you'll get a straight answer on whether it's weldable.

Keenan Vella TIG welding under the arc in the Vella Welding shop
★★★★★ 5.0 / 5 on HomeAdvisor In the trade since 2012 TIG · MIG · Micro · Laser Shop & on-site · Recurring contracts welcome
What we do

Welding most shops won't touch.

From production runs to repairs on parts everyone else called scrap — quoted straight, delivered on time.

Precision TIG Welding

Thin materials, stainless, aluminum — critical joints where integrity matters, with every bead placed exactly where it belongs.

Micro Welding

Welding under magnification — fine edges, tight tolerances, and buildups on the trickiest parts. A skill learned over a decade of tool & die work.

Microscopic Laser Welding

Welding rod as fine as a human hair. Repairs and beads the naked eye can barely see — precision most of New England can't offer.

Tool & Die / Mold Repair

Injection molds, dies, and tooling repaired to spec instead of replaced — the shop's origin specialty since 2012.

Fabrication & Prototyping

Custom builds and first articles from print or sketch — proven out before full-scale production, with design consultation included.

Production & Repairs

Recurring batch runs on standing contract, plus on-site and in-shop repairs that keep machinery running and downtime short.

How it works

From part in hand to part in production.

1

Send the part or print

Text a photo, send a drawing, or drop it at the shop.

2

Straight answer

Weldability, approach, lead time, and price — no runaround.

3

Proven out

Precision repair or first article, done to spec and checked.

4

On repeat

Standing contracts and repeat runs, delivered on time.

Why Vella

Trained where precision was invented.

  • Apprenticed at Leominster Micro Welding (est. 1972) — tool & die and injection mold repair since 2012
  • Micro and laser welding under magnification — beads placed exactly where they need to be
  • Aluminum, stainless, and tool steel in challenging applications — delivered consistently on time
  • One craftsman owns every job — you talk to the welder, not a front office
Keenan Vella, founder of Vella Welding Co.
Keenan Vella — Founder & Welder

"I started at 16 sweeping floors in a micro welding shop. Fourteen years later the standard hasn't changed: every bead goes exactly where it belongs, or it doesn't leave my shop."

Toby, shop dog at Vella Welding
Toby — VP of Security

Doesn't bite. Anymore.

Keenan Vella on site with a completed custom rail installation
Capabilities

Documented, not decorative.

ProcessesTIG · MIG · Micro welding under magnification · Microscopic laser welding
MaterialsAluminum · Stainless steel · Tool steel · Thin-wall and tight-tolerance sections
Work formatsPrecision repairs · Prototypes & first articles · Recurring production runs · On-site service
Reviews

Rated 5.0 / 5 on HomeAdvisor.

★★★★★

We have worked with Keenan at Vella Welding for a variety of welding jobs. He has always been extremely flexible and responsive. He has welded both aluminum and stainless steel for us in very challenging applications and has delivered consistently on time. I would highly recommend Vella Welding for your welding needs.

D
Dan — local microelectronics vendor
HomeAdvisor · verified review
The work

Look close. Then look closer.

Real parts off the bench — pen tips for scale.

Precision weld buildup on a machined bore, pen tip for scale
Precision buildup on a machined bore — pen tip for scale
Micro TIG weld joining thin tube to a hex fitting
Micro TIG — thin-wall tube to hex fitting
TIG welded three-spoke component inside a stainless housing
Stainless spider welded in-bore, all sides accessible only by torch angle
Dimensional TIG weld ring around a polished shaft
Dimensional weld ring — stacked and uniform, full circumference
Rainbow TIG welds on stainless threaded fittings
Stainless fittings — clean color, minimal heat-affected zone
Fully welded threaded spindle coupler
Threaded spindle coupler — full-circumference passes, ready for service
Questions

Things people ask us.

Can you repair a damaged mold or die?

Yes — that's where this shop started. Micro welding under magnification rebuilds damaged cavities, parting lines, and edges to spec, so you repair the tooling instead of replacing it.

What's the smallest weld you can make?

Microscopic laser welding uses filler as fine as a human hair and places beads the naked eye can barely see. If the repair looks impossible, send a photo before you scrap the part.

Do you take on recurring production work?

Yes — standing contracts and repeat batch runs are the core of the shop. First article gets proven out, then your parts show up on schedule.

Do you work on-site?

Both — a dedicated shop in Lunenburg for precision work, and on-site service for machinery and structural repairs that can't come to us.

Not sure if it's weldable?

Text a photo to (978) 502-4324. You'll get a straight answer — including "don't spend money on this" when that's the honest call.

Start a job

Send us the part.

Call, text a photo, or use the form — straight answers on weldability, lead time, and price.

📷 Fastest answer: text a photo of the part to (978) 502-4324.

Call or text(978) 502-4324
The shop217 Reservoir Rd, Lunenburg, MA 01462
Service areaNorth Central MA — shop & on-site
📞 Call Vella Welding